Zinc Nickel Coating Line: A New Benchmark in Surface Protection

In today’s demanding manufacturing environment, Zinc Nickel coating has become the preferred solution for components that require exceptional corrosion resistance, process reliability, and long service life. Recognizing this industry need, AUM Dacro Coatings is proud to announce the launch of its advanced Zinc Nickel Coating Line at Manesar, designed to support high-volume manufacturing without compromising on quality or traceability.

This Zinc Nickel Coating Line represents a major step forward in digitally controlled, customer-centric surface protection solutions for OEMs and Tier suppliers across automotive, industrial, and export applications.

📌 Table of Contents

What is a Zinc Nickel Coating Line?
Why Zinc Nickel Coating is Critical for Modern Manufacturing
Key Features of AUM Dacro’s Zinc Nickel Coating Line
CQI-11 Compliance and Process Reliability
High-Volume Manufacturing with Digital Control
Customer Benefits and Industry Applications
Why AUM Dacro Sets a New Benchmark

🔍 1. What is a Zinc Nickel Coating Line?

A Zinc Nickel Coating Line is a specialized surface treatment system used to apply a controlled alloy coating of zinc and nickel onto metal components. This coating significantly improves corrosion resistance, especially in aggressive environments, while maintaining excellent adhesion, uniformity, and functional performance.

Compared to conventional zinc coatings, zinc nickel coatings provide:

Higher salt spray resistance
Better thermal stability
Longer component life

This makes zinc nickel coating essential for critical fasteners, automotive parts, and safety-relevant components.

⚙️ 2. Why Zinc Nickel Coating is Critical for Modern Manufacturing

Modern OEMs face increasing demands for:

Longer warranty cycles
Lightweight component design
Export-grade corrosion protection
Process transparency and compliance

The Zinc Nickel Coating Line at AUM Dacro addresses all these challenges by combining advanced chemistry, automation, and digital monitoring. This ensures consistent coating thickness, repeatable quality, and reduced variation across batches.

🏭 3. Key Features of AUM Dacro’s Zinc Nickel Coating Line

🔹 100% SCADA-Controlled Operations

The entire Zinc Nickel Coating Line is digitally monitored and controlled through SCADA, ensuring:

Real-time process visibility
Reduced human dependency
Stable and repeatable coating results

🔹 CQI-11 Compliant Process

This coating line is engineered to meet CQI-11 requirements, ensuring full alignment with global automotive standards and audit expectations.

🔹 High-Volume Barrel Line Capability

Designed for scale, the Zinc Nickel Coating Line supports high-volume production while maintaining uniform coating quality across complex geometries and bulk components.

📊 4. CQI-11 Compliance and Process Reliability

CQI-11 compliance is no longer optional—it is a necessity for OEM-approved coating suppliers. AUM Dacro’s Zinc Nickel Coating Line incorporates:

Defined process controls
Documented parameters
Continuous monitoring and feedback

This ensures process reliability without false commitments, allowing customers to confidently plan production schedules and deliveries.

🔄 5. High-Volume Manufacturing with Real-Time Digital Control

One of the strongest differentiators of AUM Dacro’s Zinc Nickel Coating Line is its ability to combine high throughput with digital transparency. Customers benefit from:

Stable turnaround times
Predictable coating performance
Reduced rework and rejection

The integration of digital control systems supports AUM Dacro’s vision of Industry 4.0-ready surface protection solutions.

🤝 6. Customer Benefits and Industry Applications

The Zinc Nickel Coating Line is ideal for:

Automotive fasteners
Safety-critical components
Export-oriented applications
High corrosion resistance requirements

Customers experience:

Improved component life cycle
Enhanced customer satisfaction
Reduced field failures

When components are protected reliably, customers downstream benefit from better product longevity and business growth.

🏆 7. AUM Dacro’s Commitment to Zinc Excellence

AUM Dacro’s Zinc Nickel Coating Line is not just a new facility—it is a commitment to innovation, quality, and transparency. By combining:

Advanced coating chemistry
Digital process control
Customer-focused execution

AUM Dacro continues to redefine how surface protection supports high-volume manufacturing with consistent quality and real-time digital control.

Ready to upgrade your Zinc coating requirements?

📩 Send your specifications to: marketing1@aumdacro.co.in

For more detail visit us at aumdacro.com

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Aum Dacro’s Zinc-Nickel Coating Line: 7 Powerful Reasons Aum Dacro Sets a New Industry Benchmark